Senior Manager - Process Excellence-Manufacturing
Bangalore Rural, Karnataka, India
Posted on Oct 19, 2026
Key Responsibilities
- Lead, mentor, and guide a team of Process Excellence associates to deliver measurable business outcomes
- Allocate team resources across improvement projects, auditing schedules, and process mapping initiatives
- Build internal consulting capability by training team members on Lean, Six Sigma, and Value Stream Mapping (VSM) methodologies
- Identify operational bottlenecks, waste, and variation in plant operations, supply chain, and administrative workflows
- Design and deploy Lean Six Sigma frameworks (DMAIC, Kaizen, 5S, Poka-Yoke) to optimize yield, throughput, and cycle time
- Lead change management efforts to ensure successful adoption of new processes and practices, minimizing resistance and maximizing engagement
- Partner with cross-functional leadership (Factory Operations, Sales, Marketing, Supply Chain, Quality Assurance, Product Design and Engineering) to implement high-impact Process Improvement initiatives
- Develop a structured qualification program encompassing various levels (e.g., Green Belt, Black Belt) to standardize process excellence competencies across the organization
- Oversee the end-to-end documentation of core manufacturing processes, Standard Operating Procedures (SOPs), and Value Stream Maps (AS-IS and TO-BE models)
- Establish governance frameworks to maintain standardized operational processes across multiple facilities or departments
- Drive digital transformation by facilitating integration of process automation and digital workflow tools into traditional manufacturing environments
- Work closely with stakeholders across departments to design and implement process changes that align with organizational goals
- Establish and manage an enterprise-wide Process Compliance Audit Framework to ensure adherence to internal standards & also support certification to external standards like ISO
- Conduct periodic process compliance audits, identify non-conformance root causes, and enforce Corrective and Preventive Action (CAPA) plans
- Deliver regular audit compliance scorecards and risk reports to executive leadership
- Executive stakeholder management, team mentorship, analytical problem-solving, and change management expertise
- Advanced proficiency in creating & analyzing workflow design, mapping current vs. future states process, and identifying bottlenecks, waste, and friction points
- Ability to design, document, and enforce Standard Operating Procedures (SOPs) and best practices to ensure compliance and quality control
- Deep understanding of DMAIC frameworks, waste elimination (Muda, Mura, Muri), cycle-time reduction, and root-cause analysis
- Understanding of structured audit execution, compliance monitoring, and root cause analysis (5-Why, Fishbone, FMEA, A3 problem solving.)
- Strong coordination and stakeholder management skills with the ability to influence without formal authority
- Familiarity or hands-on experience in commercial functions like Sales, Marketing, Service, Dealer Development, Customer Service, Customer Experience is highly desirable
Ideal Candidate
- 11 years of proven experience, primarily within the manufacturing or automotive sectors
- Bachelor’s degree in Engineering, Business Administration, Operations, or a related discipline
- Strong domain expertise in Manufacturing or Automotive / OEM / Auto-Ancillary environments
- Demonstrated experience within commercial functions across industries like Automotive, CPG, FMCG, High-Tech is mandatory for this role
- Certifications as a Lean Practitioner, Six Sigma Green Belt or Black Belt, or Certified ISO Internal Auditor will be an added advantage